COMPLETE SIGN INDUSTRY TRAINING
Hands-On Training • Manufacturing • Vehicle Wraps • Electrical Signs • CNC • Vinyl • Installation • Software • Production, design, color, printing, laminating, vinyl, CNC, fabrication, electrical, channel letters, dimensional signage, installation, adhesives, troubleshooting and complete production workflow automotive aftermarket, window-film, specialty finishing, powder-coating, masking, stencil and hybrid graphics side of the business.
“Specialty Automotive & Industrial Graphics Training” screen-printing, textile, industrial graphics, and UV-production side / M&R Patriot Longstroke / large-format flatbed screen-printing type of equipment.
- Automotive Wrap & Fleet Graphics Training
- Full Vehicle Wrap installation training
- Stop Taking Vehicles apart learn how to cut and tuck
- One man installation skill training (Install without a helper)
- Commercial fleet graphics
- Partial wraps
- Color-change wraps
- install Vehicle lettering and decals straight and level everytime
- Box trucks, trailers, vans, buses and specialty vehicles
- Rivets, corrugations and compound curves
- Deep recesses and difficult body contours
- Knifeless tape techniques
- Seams, overlaps and registration
- Inlays and overlays
- Multi-piece graphic alignment
- Edge finishing and post-heating
- Removal techniques
- Adhesive residue removal
- Wrap failure diagnosis
- Surface preparation
- Paint and substrate evaluation
- Film selection for specific vehicle applications
2. Vehicle & Sign Removal / Restoration
- Vinyl removal
- Wrap removal
- Reflective removal
- Old adhesive removal
- Ghosting
- Oxidation
- Surface cleanup
- Heat techniques
- Chemical adhesive removers
- Protecting paint and substrates
- Preparing surfaces for replacement graphics
3. Pressure-Sensitive Vinyl & Film Technology
- Cast vs. calendared films
- Permanent vs. removable adhesives
- High-tack and low-tack films
- Air-egress adhesive technology
- Reflective vinyl
- Translucent vinyl
- Opaque films
- Specialty films
- Metallic and textured films
- Application tapes
- Premasks
- Transfer films
- Multi-layer vinyl applications
- Wet vs. dry application
- Adhesive characteristics
- Adhesion testing
- Surface energy
- Film shrinkage
- Outgassing
- Contamination problems
- Compatibility between films, laminates and substrates
4. Vinyl Application on Difficult Substrates
- Aluminum
- ACM
- Painted metal
- Stainless steel
- Glass
- Acrylic
- Polycarbonate
- PVC
- HDU
- Wood
- Concrete
- Brick
- Drywall
- Interior painted walls
- Powder-coated surfaces
- Plastics
- Low-surface-energy materials
- Previously lettered surfaces
- Existing vinyl and laminate-over-laminate applications
5. Wall Graphics & Interior Applications
- Wall murals
- Printed wallpaper films
- Cut-vinyl wall lettering
- Office branding
- Lobby graphics
- Retail graphics
- Window graphics
- Frosted films
- Privacy films
- Floor graphics
- Wall testing
- Paint compatibility
- Low-VOC paint issues
- Removal without wall damage
- Seaming large murals
6. Troubleshooting & Failure Analysis
- Vinyl lifting
- Edge failure
- Shrinkage
- Adhesive failure
- Lamination failure
- Print failure
- Color problems
- Silvering
- Tunneling
- Bubbling
- Outgassing
- Wall graphic failures
- Vehicle wrap failures
- LED failures
- Power supply issues
- Substrate failures
- CNC cutting problems
- Plotter problems
- Determining whether a failure is material, equipment, installation or environmental
7. Wide-Format Printing
- Printer operation
- Eco-solvent printing
- Latex printing
- UV printing
- Print setup
- Media loading
- Heater settings
- Ink limits
- Print profiles
- RIP setup
- Resolution selection
- Banding troubleshooting
- Head strikes
- Color consistency
- Print-and-cut workflows
- Production efficiency
- Printer maintenance
- Diagnosing print failures
8. Color Management & Color Correction
- Spot-color matching
- PMS matching
- CMYK workflow
- RGB-to-CMYK conversion
- ICC profiles
- Printer profiling
- Monitor-to-print expectations
- Customer-supplied color matching
- Corporate color consistency
- Fleet color consistency
- Neutral grays and difficult colors
- Correcting bad customer artwork
- Test prints and color verification
9. Lamination & Finishing
- Cold laminators
- Pressure-sensitive laminates
- Cast laminates
- Calendared laminates
- Gloss, matte and specialty finishes
- Laminator setup
- Roller pressure
- Webbing and tracking
- Silvering
- Wrinkles
- Curling
- Tunneling
- Delamination
- Laminate-to-print compatibility
- Laminate-over-laminate bonding
- Mounting printed graphics to rigid substrates
10.Plotters & Vinyl Cutting
- Plotter operation
- Blade selection
- Blade depth
- Downforce
- Speed settings
- Tangential cutting
- Kiss cutting
- Perf cutting
- Contour cutting
- Print-and-cut registration
- Tracking long graphics
- Weeding
- Small-letter production
- Multi-color registration
- Creating production-ready cut files
- Diagnosing bad cuts
- Plotter maintenance
11. Sign Design & Production Software
- Adobe Illustrator
- CorelDRAW
- Photoshop
- Sign-specific production software
- RIP software
- Vector artwork
- Raster artwork
- Vectorizing logos
- Cleaning customer artwork
- Font identification and substitution
- Outlining fonts
- Bleeds
- Contour-cut paths
- Tiling
- Panels
- Vehicle templates
- Scaling
- Production layouts
- CNC-ready artwork
- Print-ready artwork
- Cut-ready artwork
12. Electrical Sign Manufacturing
- Electrical sign fundamentals
- Cabinet signs
- Illuminated sign cabinets
- Raceway construction
- LED conversion
- LED module installation
- Power supplies
- Transformers
- Wiring layouts
- Troubleshooting illumination
- Serviceability
- Electrical component selection
- Internal sign construction
- Face retention systems
- Acrylic and polycarbonate sign faces
- Sign fabrication workflow
13. LED Channel Letter Manufacturing
- Channel letter design
- Front-lit letters
- Reverse-lit letters
- Halo-lit letters
- Combination-lit letters
- Returns
- Backs
- Trim cap
- Acrylic faces
- LED module placement
- Wiring
- Power supply sizing
- Raceway-mounted letters
- Direct-mount letters
- Patterns
- Installation layouts
- Troubleshooting hot spots and dark areas
14. CNC Routing & Digital Cutting
- CNC router operation
- Router setup
- Tool selection
- Feeds and speeds
- Cutting aluminum
- ACM
- Acrylic
- PVC
- HDU
- Wood
- Foam
- Plastics
- Dimensional lettering
- V-carving
- Pocketing
- Profiling
- Tabs and hold-down methods
- Vacuum tables
- Toolpath creation
- Nesting
- Material optimization
- Finishing routed components
- CNC troubleshooting
15. Dimensional Letters & Architectural Signage
- Flat-cut letters
- Acrylic letters
- Aluminum letters
- PVC letters
- HDU letters
- Foam letters
- Fabricated letters
- Stud mounting
- Spacer mounting
- Flush mounting
- Patterns and templates
- Interior office lettering
- Lobby signs
- Reception signs
- Wall logos
- Dimensional logos
- ADA-style fabrication principles
- Architectural sign systems
16. Sign Fabrication & Assembly
- Aluminum fabrication
- ACM fabrication
- Acrylic fabrication
- PVC fabrication
- HDU fabrication
- Mechanical fastening
- Riveting
- Bolting
- Welding coordination
- Structural assembly
- Face installation
- Backer panels
- Frames
- Brackets
- Sign cabinets
- Production jigs
- Templates
- Repeatable manufacturing systems
17. Adhesives, Epoxies & Bonding Systems
- Structural adhesives
- Epoxy bonding
- Acrylic bonding
- VHB tapes
- Double-sided tapes
- Silicone
- Construction adhesives
- Chemical compatibility
- Mechanical vs. adhesive fastening
- Surface preparation
- Cure times
- Clamp pressure
- Bond failure diagnosis
- Laminate-over-laminate bonding
- Mixed-material assemblies
18. Sign Installation Training
- Site preparation
- Installation layouts
- Patterns
- Leveling and alignment
- Stud-mounted letters
- Raceway installation
- Cabinet installation
- Wall signs
- Dimensional signs
- Window graphics
- Wall graphics
- Vehicle graphics
- Post-and-panel signs
- Interior signage
- Exterior signage
- Removal and replacement
- Installation troubleshooting
- Efficient crew organization
19. Material & Substrate Training
- Aluminum sheet
- ACM
- Acrylic
- Polycarbonate
- PVC
- HDU
- Foam
- Corrugated plastic
- Banner material
- Magnetics
- Reflective materials
- Specialty films
- Choosing the correct substrate for the job
- Outdoor durability
- Expansion and contraction
- Chemical compatibility
- Failure prevention
20. Banner Manufacturing
- Printed banners
- Cut-vinyl banners
- Hemming
- Welding
- Taping
- Grommet placement
- Pole pockets
- Wind slits
- Reinforcement
- Large-format banner setup
- Long-distance readability
- Outdoor installation
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21. Shop Equipment Training
- Wide-format printers
- Laminators
- Plotters
- CNC routers
- Digital cutters
- Panel saws
- Shears
- Brakes
- Welders
- Heat guns
- Application tables
- Production tools
- Equipment setup
- Preventive maintenance
- Shop workflow
22. Production Workflow & Shop Efficiency
- Job intake
- Artwork preparation
- Proofing
- Material selection
- Production planning
- Print workflow
- Lamination workflow
- Cutting workflow
- Fabrication workflow
- Assembly
- Quality control
- Installation preparation
- Material inventory
- Reducing waste
- Reducing remakes
- Training new employees
- Building repeatable production procedures
23. Quality Control
- Pre-production inspection
- Color verification
- Material verification
- Measurements
- Finished-product inspection
- Installation inspection
- Wrap inspection
- Electrical sign inspection
- Preventing expensive remakes
- Establishing shop QC procedure
24. One-on-One Employee Skills Training
- Beginner employee training
- Intermediate production training
- Advanced technician training
- Cross-training employees
- Identifying skill deficiencies
- Correcting bad production habits
- Increasing employee speed without sacrificing quality
- Training employees to understand why a process works instead of simply memorizing steps discover what we can do for you.
25. Automotive Aftermarket Accessories & Appearance Upgrades
- Aftermarket trim installation
- Body side moldings
- Chrome and black-out trim
- Door edge guards
- Rocker-panel accents
- Pillar trim
- Grille accents
- Fender trim
- Protective moldings
- Accent graphics
- Emblems and badges
- Emblem removal and replacement
- Custom vehicle appearance packages
- Adhesive-backed accessory installation
- Surface preparation for aftermarket components
- Proper alignment and measuring
- Adhesive promoter use
- OEM vs. aftermarket material considerations
- Removal without paint damage
26. Automotive Pinstriping & Accent Graphics
- Hand-applied vinyl pinstriping
- Multi-line pinstripes
- Two-tone striping
- Accent stripe layouts
- Custom stripe packages
- Body-line following
- Tapering
- Corners and transitions
- Compound curves
- Stripe termination techniques
- Metallic and specialty stripe films
- Reflective pinstriping
- Motorcycle striping
- Truck and fleet striping
- Color coordination
- Replacing damaged factory stripes
- Removing aged pinstriping
- Creating custom-cut stripe kits
27. Automotive Window Tinting
- Automotive tint film selection
- Dyed films
- Carbon films
- Ceramic films
- Pattern cutting
- Computer-cut tint patterns
- Hand cutting
- Shrinking rear windows
- Heat-forming techniques
- Side-window installation
- Quarter windows
- Windshield strips
- Full-windshield applications where permitted
- Dot-matrix areas
- Frameless windows
- Removing old tint
- Adhesive cleanup
- Contamination control
- Crease prevention
- Finger removal
- Edge finishing
- Tint failure diagnosis
28. Commercial & Architectural Window Film
- Commercial solar-control film
- Residential window film
- Safety and security film
- Privacy film
- Frosted film
- Decorative architectural film
- One-way vision concepts
- UV-control films
- Heat-control films
- Glare reduction
- Energy-saving applications
- Interior vs. exterior film
- Glass compatibility
- Tempered glass
- Laminated glass
- Insulated glass units
- Thermal-stress considerations
- Large-pane installation
- Commercial storefront installation
- Office glass
- Conference-room privacy
- Seaming
- Edge sealing
- Film removal
- Architectural-film maintenance
29. Powder Coating Fundamentals
- Powder-coating process overview
- Metal preparation
- Cleaning and degreasing
- Media blasting
- Chemical pretreatment
- Surface profiling
- Masking
- Plugging threaded holes
- Grounding
- Powder application
- Electrostatic spray fundamentals
- Gun setup
- Voltage and airflow
- Film-build control
- Faraday-cage problems
- Recesses and complex shapes
- Oven curing
- Temperature control
- Cure schedules
- Recoating
- Defect identification
- Orange peel
- Fish eyes
- Pinholes
- Adhesion problems
- Contamination
- Powder storage and handling
30. Powder-Coated Signage & Graphics
- Powder-coated sign panels
- Powder-coated dimensional letters
- Aluminum sign components
- Steel sign components
- Powder-coated architectural signage
- Exterior durability
- Color selection
- Gloss-level selection
- Texture finishes
- Metallic powder finishes
- Preparing powder-coated surfaces for graphics
- Applying vinyl over powder coat
- Adhesion testing on powder-coated substrates
- Low-surface-energy powder coatings
- Choosing films for textured powder coat
- Primer and adhesion-promoter considerations
- Graphic removal from powder-coated surfaces
- Preventing coating damage
31. Die-Cut Stencils for Powder Coating
- Designing powder-coat stencil graphics
- Vector preparation
- Plotter-cut stencil production
- CNC-cut stencil options
- High-temperature masking films
- Low-temperature masking films
- Transfer tape selection
- Positive and negative stencils
- Multi-layer stencil systems
- Registration marks
- Complex logo preparation
- Small-letter stencil work
- Weeding techniques
- Applying stencils to metal
- Preventing powder bleed
- Edge sealing
- Removing stencil material
- Timing stencil removal
- Multi-color powder applications
- Reusable masking systems
32. Multi-Color Powder Coat Graphics
- Two-color powder-coated graphics
- Multi-color logos
- Layered powder applications
- Mask-and-bake processes
- Partial curing
- Full curing
- Recoat windows
- Stencil registration
- Graphic alignment
- Preventing edge buildup
- Preventing powder contamination
- Creating sharp graphic edges
- Powder thickness management
- Complex branded finishes
- Custom logos
- Industrial identification graphics
- Decorative metal graphics
- Architectural graphic panels
33. Full Graphic Powder-Coat Processing
- Artwork preparation
- Vector separation
- Color separation
- Stencil production
- Substrate preparation
- Pretreatment
- First-color application
- Flash or partial cure
- Masking and registration
- Additional color layers
- Final cure
- Stencil removal
- Edge cleanup
- Quality inspection
- Adhesion testing
- Finished-graphic protection
- Repeatable production procedures
- Batch production
- Matching branded colors
- Creating production templates for repeat order
34. Hybrid Powder Coat + Vinyl Graphics
- Powder-coated base finishes
- Printed vinyl over powder coat
- Cut vinyl over powder coat
- Reflective graphics over powder coat
- Laminated printed graphics
- Clear protective laminates
- Graphic replacement systems
- Permanent vs. removable graphics
- Powder-coat texture compatibility
- Adhesion testing
- Using heat correctly
- Edge sealing
- Combining powder-coated dimensional elements with vinyl
- Multi-media sign fabrication
35. Vehicle Restyling & Appearance Packages
- Window tint
- Pinstriping
- Blackout packages
- Chrome delete
- Roof wraps
- Hood wraps
- Mirror wraps
- Rocker graphics
- Racing stripes
- Custom accent kits
- Trim replacement
- Moldings
- Emblem changes
- Fleet appearance upgrades
- Coordinating multiple aftermarket services
- Building complete appearance packages for dealerships and customers
36. Complete Screen Printing / Silk-Screening
- Screen-printing fundamentals
- Commercial and industrial screen printing
- Textile screen printing
- Graphic screen printing
- Flat-stock screen printing
- Rigid-substrate printing
- Flexible-substrate printing
- Single-color through multi-color production
- Spot-color printing
- Four-color process
- Simulated process
- Halftones
- Fine-line printing
- High-opacity printing
- Specialty inks
- Registration
- Off-contact
- Squeegee selection
- Squeegee angle
- Squeegee pressure
- Flood-bar adjustment
- Print-stroke adjustment
- Ink deposit control
- Print-defect troubleshooting
37. Screen Making & Screen Preparation
- Screen-frame selection
- Aluminum vs. other frame systems
- Mesh selection
- Mesh-count selection
- Thread diameter
- Mesh tension
- Screen stretching
- Degreasing
- Abrading when appropriate
- Screen preparation
- Proper drying
- Contamination prevention
- Screen storage
- Screen inspection
- Registration preparation
- Preparing screens for high-detail work
- Preparing screens for heavy ink deposits
- Screen-life management
38. Photographic Emulsion & Coating
- Emulsion selection
- Direct emulsion
- Dual-cure emulsion
- Photopolymer emulsion
- Water-resistant emulsions
- Solvent-resistant emulsions
- Emulsion compatibility with ink systems
- Scoop-coater selection
- Coating technique
- Wet-on-wet coating
- Coat ratios
- Print-side vs. squeegee-side coating
- Controlling emulsion-over-mesh thickness
- Drying coated screens
- Humidity control
- Storage of coated screens
- Diagnosing pinholes
- Fish eyes
- Uneven coating
- Premature breakdown
- Underexposed and overexposed emulsion
39. Film Positives & Image Separation
- Film-positive production
- High-density films
- Inkjet film systems
- Laser film considerations
- Positive vs. negative artwork
- Optical density
- Registration targets
- Multi-color film registration
- Halftone films
- Line-screen selection
- Dot shape
- Screen angles
- Chokes
- Spreads
- Trapping
- Underbase separations
- Spot-color separations
- CMYK separations
- Simulated-process separations
- Outputting production-ready films
40. Screen Exposure & Stencil Processing
- Exposure-unit operation
- Vacuum-frame systems
- LED exposure
- Metal-halide exposure concepts
- Exposure calculators
- Step tests
- Determining correct exposure
- Mesh/emulsion/exposure relationships
- Film-to-screen contact
- Undercutting
- Resolving fine detail
- Halftone exposure
- Washout
- Developing screens
- Drying exposed screens
- Post exposure
- Blocking out
- Pin-hole repair
- Screen hardening
- Production inspection
- Troubleshooting loss of detail
- Troubleshooting stencil breakdown
41. Computer-to-Screen / Film-Free Screen Production
- CTS workflow
- Direct screen imaging
- Digital screen registration
- Eliminating conventional film positives
- Artwork preparation for CTS
- Imaging resolution
- Halftone control
- Screen identification and job tracking
- Exposure integration
- Automated screen-room workflow
- Increasing repeatability
- Reducing setup time
- File-to-screen production
- Screen-room quality control
42. Screen Reclaiming & Screen-Room Management
- Ink removal
- Emulsion removal
- Stencil stripping
- Haze removal
- Ghost-image removal
- Degreasing
- Pressure-washing techniques
- Reclaim chemicals
- Screen inspection
- Mesh damage identification
- Screen reuse
- Screen inventory
- Production labeling
- Screen-room organization
- Environmental controls
- Workflow design
- Reducing screen-making failures
- Improving screen turnaround
43. Textile Screen Printing
- T-shirt printing
- Hoodies
- Workwear
- Uniforms
- Promotional apparel
- Cotton
- Polyester
- Blended fabrics
- Performance fabrics
- Plastisol inks
- Water-based inks
- Discharge printing
- Low-cure systems
- Polyester dye-migration control
- Underbases
- Flash curing
- Wet-on-wet printing
- Multi-color registration
- Pallet setup
- Pallet adhesives
- Loading garments
- Print placement
- Curing
- Wash testing
- Production QC
44. Automated Textile Screen Printing
- Automatic carousel presses
- Press startup and shutdown
- Job setup
- Head setup
- Screen loading
- Registration
- Print-head sequencing
- Squeegee/flood-bar setup
- Print pressure
- Stroke speed
- Stroke length
- Flash-unit positioning
- Indexing
- Pallet setup
- Multi-station production
- Production-speed optimization
- Operator responsibilities
- Loader/unloader workflow
- Quality-control stations
- Automated press troubleshooting
- Preventive maintenance
- Production scheduling
45. Large-Format Graphic Screen Printing
- Large-format flatbed screen presses
- Large screen frames
- Oversized graphics
- Large rigid panels
- Flexible materials
- Banners
- Decals
- Industrial graphics
- Sign faces
- Display graphics
- High-volume graphic production
- Large-format registration
- Multi-color large-format printing
- Long print strokes
- Flood cycles
- Squeegee-pressure control
- Large-screen tension considerations
- Ink-deposit consistency
- Material handling
- Registration over large areas
- Production troubleshooting
46. Patriot Longstroke / Long-Stroke Flatbed Screen Press Training
- Patriot Longstroke-type equipment
- Large-format automatic flatbed operation
- Long-stroke printing
- Large screen setup
- Press registration
- Screen-holder setup
- Squeegee and flood-bar adjustment
- Print stroke length
- Print pressure
- Print speed
- Flexible substrates
- Banners
- Rigid substrates
- Large-format graphic production
- Multi-color registration
- Material feeding
- Production repeatability
- Operator setup
- Press maintenance
- Troubleshooting
- Job changeover
- High-volume production workflow
47. Automated Graphic / Industrial Screen Printing
- Automatic flatbed screen presses
- Semi-automatic presses
- Fully automatic systems
- Material feeding
- Sheet registration
- Vacuum tables
- Print-head control
- Flood-and-print sequencing
- Adjustable stroke
- Adjustable pressure
- High-speed production
- Repeat registration
- Multi-color production
- Large-run consistency
- Flexible and rigid substrates
- Production automation
- Operator workflow
- Quality assurance
- Preventive maintenance
- Troubleshooting automated equipment
48. Screen-Printing Ink Technology
- Solvent-based inks
- UV-curable screen inks
- Water-based inks
- Plastisol textile inks
- Specialty inks
- Transparent inks
- Opaque inks
- Metallics
- Clears
- Adhesion promoters
- Reducers
- Retarders
- Catalyst systems
- Two-part inks
- Ink viscosity
- Ink mixing
- PMS color matching
- Substrate compatibility
- Ink deposit
- Cure requirements
- Adhesion testing
- Chemical resistance
- Outdoor durability
49. UV Screen-Printing Process
- UV-curable screen-printing inks
- UV cure fundamentals
- UV energy and exposure
- Cure speed
- Ink-film thickness
- Conveyor UV systems
- Adhesion to rigid substrates
- Plastic substrates
- Metal substrates
- Vinyl and specialty materials
- Multi-color UV production
- Intercoat adhesion
- Cure testing
- Under-cure diagnosis
- Over-cure considerations
- Production speed
- UV-system maintenance
- Operator safety procedures
50. Large-Format UV Digital Printing
- UV flatbed printers
- UV roll-to-roll printers
- Hybrid UV equipment
- UV-LED technology
- Direct-to-substrate printing
- Rigid-board printing
- ACM
- PVC
- Acrylic
- Polycarbonate
- Coroplast
- Foam boards
- Wood
- Metal
- Specialty substrates
- White ink
- Clear ink
- Primer
- Multi-layer printing
- Backlit applications
- Second-surface printing
- Day/night graphics
- Textured printing
- Raised effects
- Jigs and fixtures
- Production nesting
- Head-height adjustment
- Static control
- Ink adhesion
- Cure problems
- Head strikes
- Print-quality troubleshooting
51. White Ink, Clear Ink & Multi-Layer UV Graphics
- White-under-color
- White-over-color
- Color-white-color
- Backlit graphics
- Second-surface acrylic
- Transparent-media graphics
- Window graphics
- Double-sided window applications
- Day/night applications
- Clear varnish
- Spot clear
- Raised clear
- Texture creation
- Multi-layer file setup
- Registration between layers
- Ink density
- Cure management
- Advanced specialty effects
52. textile ink Drying, Flashing & Curing System
- Conveyor dryers
- Gas dryers
- Electric dryers
- UV curing units
- Flash dryers
- Temperature profiling
- Belt-speed adjustment
- Dwell time
- Ink-film temperature
- Cure testing
- Under-curing
- Over-curing
- Garment scorching
- Dye migration
- Production throughput
- Dryer sizing
- Preventive maintenance
- Troubleshooting inconsistent cure
53. Complete Screen-Printing Department Setup & Training
- Screen room
- Artwork/separations
- Film or CTS
- Screen coating
- Exposure
- Washout
- Press setup
- Ink room
- Color mixing
- Printing
- Flashing
- Curing
- Inspection
- Finishing
- Screen reclaim
- Equipment maintenance
- Inventory management
- Production scheduling
- Employee cross-training
- Quality-control systems
- SOP development
- Waste reduction
- Production-efficiency improvement
- Troubleshooting the complete workflow
manufacturer-level converting and OEM graphics production going beyond normal sign-shop fabrication and move into high-volume industrial production.
54. Rotary Die Cutting & High-Speed Converting
- Rotary die-cutting equipment
- Rotary steel-rule and flexible-die systems
- Magnetic cylinders
- Solid engraved dies
- Flexible dies
- Anvil cylinders
- Kiss cutting
- Through cutting
- Liner cutting
- Perforating
- Scoring
- Slitting
- Sheeting
- Web-fed production
- Roll-to-roll converting
- Registration systems
- Electronic registration
- Web tension
- Web tracking
- Die pressure
- Die strike
- Cutting-depth control
- Liner preservation
- Matrix removal
- Scrap stripping
- High-speed converting
- Repeat-length control
- Production tolerances
- Die wear diagnosis
- Preventive maintenance
- High-volume quality control
55. Steel-Rule Die Cutting
- Steel-rule die construction
- Flatbed steel-rule dies
- Rotary steel-rule applications
- Cutting-rule selection
- Creasing rules
- Perforation rules
- Ejection rubber
- Die boards
- Rule height
- Rule thickness
- Bevel selection
- Die layout
- Multi-up production
- Kiss cutting pressure-sensitive films
- Through-cutting graphics
- Cutting laminated constructions
- Cutting reflective films
- Cutting foam tapes
- Cutting adhesive-backed materials
- Die setup
- Make-ready
- Cutting-pressure adjustment
- Registration
- Stripping finished parts
- Die maintenance
- Sharpening/replacement considerations
- Troubleshooting incomplete cuts
- Troubleshooting liner damage
56. Pressure-Sensitive Materials Converting
- Master-roll converting
- Slitting
- Rewinding
- Sheeting
- Laminating
- Die cutting
- Kiss cutting
- Matrix stripping
- Liner management
- Transfer adhesive converting
- Double-coated adhesive converting
- Foam-tape converting
- Reflective-film converting
- Printed-film converting
- Protective-film converting
- Multi-layer constructions
- Release liners
- Silicone liners
- Adhesive coat-weight considerations
- Roll tension
- Edge alignment
- Telescoping rolls
- Curl
- Web stretch
- Static control
- Finished-roll inspection
57. Pinstriping Manufacturing
- Manufacturing automotive pinstripe rolls
- Single-line pinstripe
- Double-line pinstripe
- Multi-line stripe configurations
- Custom-width stripes
- Metallic stripes
- Specialty-color stripes
- Printed pinstriping
- Solid-color cast-film striping
- Clear-coated/laminated striping
- Reflective striping
- OEM color matching
- Custom dealership stripe packages
- Slitting master rolls into finished stripe widths
- Precision slit tolerances
- Liner selection
- Adhesive selection
- Roll winding
- Finished-roll packaging
- Lot control
- Production color consistency
- Outdoor durability
- Accelerated-aging considerations
- Application-performance testing
- Adhesion testing
- Finished-product QC
58. OEM Automotive & Fleet Graphic Manufacturing
- Manufacturer-level fleet graphic production
- OEM graphic programs
- National fleet programs
- Vehicle-specific kits
- Pre-spaced graphics
- Pre-masked graphics
- Printed and laminated fleet decals
- Die-cut fleet graphics
- Reflective fleet markings
- Multi-color overlays
- Registration systems
- Vehicle-template development
- Engineering production files
- Kit numbering
- Vehicle identification
- Left-side/right-side kit production
- Component labeling
- Installer instructions
- Packaging complete vehicle kits
- Multi-location rollout programs
- Replacement-part production
- Color consistency across production runs
- Lot tracking
- Revision control
- Repeat-order manufacturing
- OEM documentation
- Production QC
- Field-failure analysis
59. RV Graphics Manufacturing
- OEM recreational-vehicle graphics
- Motorhome graphics
- Travel-trailer graphics
- Fifth-wheel graphics
- Toy-hauler graphics
- Large multi-panel stripe packages
- Sweeps and large body graphics
- Multi-color layered graphics
- Printed RV graphics
- Cut-vinyl RV graphics
- Metallic and specialty films
- Long graphic runs
- Large-radius graphics
- Left/right body configurations
- Slide-out graphics
- Front and rear cap graphics
- Complex kit registration
- Manufacturing master patterns
- Digital production templates
- Die-cut components
- Plotter-cut components
- Laminated graphics
- Application tape systems
- Kit assembly
- Sequencing parts for factory installation
- OEM line-side packaging
- Replacement graphic manufacturing
- Long-term color matching
- Aging and weathering considerations
60. Marine Graphics Manufacturing
- OEM boat graphics
- Marine striping
- Hull graphics
- Boot stripes
- Waterline stripes
- Registration-number systems
- Boat-branding packages
- Model designation graphics
- Engine/cowling graphics
- Personal-watercraft graphics
- Yacht graphics
- Marine fleet graphics
- High-performance marine films
- Saltwater exposure considerations
- UV resistance
- Fuel and chemical resistance
- Gelcoat adhesion
- Painted-aluminum adhesion
- Aluminum boat graphics
- Fiberglass applications
- Curved-hull installation considerations
- Die-cut marine graphics
- Printed and laminated marine graphics
- Metallic striping
- Multi-color stripe packages
- OEM production kits
- Port/starboard identification
- Replacement graphics
- Manufacturer color control
61. Fleet Graphic Kit Manufacturing
- Tractor-trailer graphic kits
- Box-truck kits
- Van graphics
- Pickup fleets
- Utility fleets
- Service fleets
- Municipal fleets
- Emergency/service vehicle markings
- Equipment graphics
- Trailer graphics
- Heavy-equipment decals
- Vehicle numbers
- DOT identification graphics
- Safety markings
- Reflective conspicuity components
- Large, printed side panels
- Multi-panel registration
- Fleet logo production
- Standardized placement systems
- Installation diagrams
- Graphic component numbering
- Packaging by vehicle
- Packaging by installation location
- National installation rollout support
- Replacement kits
- Accident-repair replacement graphics
- Fleet rebranding programs
62. High-Volume Decal & Graphic Manufacturing
- Short-, medium- and long-run production
- Roll-fed manufacturing
- Sheet-fed manufacturing
- Screen-printed decals
- Digitally printed decals
- UV-printed decals
- Thermal-transfer graphics
- Laminated decals
- Die-cut decals
- Kiss-cut decals
- Domed graphics where applicable
- Serialized graphics
- Variable-data graphics
- Barcodes
- QR-coded production components
- Sequential numbering
- OEM identification labels
- Warning labels
- Equipment decals
- Control-panel graphics
- Product branding
- Industrial labels
- Packaging and fulfillment
63. Multi-Layer Graphic Construction
- Layered pinstriping
- Multi-color die-cut constructions
- Preassembled graphic kits
- Registration of multiple vinyl colors
- Overlay production
- Transfer-layer systems
- Laminated graphic constructions
- Reflective-over-reflective applications
- Reflective/non-reflective combinations
- Clear protective layers
- Specialty adhesive layers
- Premask selection
- Graphic assembly tables
- Registration fixtures
- Jigs
- High-volume repeatability
- Eliminating installer assembly in the field
64. Slitting, Rewinding & Finished-Roll Manufacturing
- Master-roll handling
- Razor slitting
- Shear slitting
- Crush slitting
- Precision narrow-width slitting
- Pinstripe-width production
- Roll diameter control
- Core selection
- Core alignment
- Web tension
- Rewind tension
- Edge quality
- Roll telescoping prevention
- Splice techniques
- Leader and trailer material
- Finished-roll labeling
- Length verification
- Lot identification
- Packaging finished rolls
- Production efficiency
65. OEM Graphic Engineering & Production Development
- Taking a customer's concept into production
- Prototype graphics
- Engineering drawings
- Master production artwork
- Vehicle/body measurements
- Template development
- Material specification
- Adhesive specification
- Laminate specification
- Color standards
- Pantone/brand-color matching
- Manufacturing tolerances
- Production sampling
- Installation testing
- Environmental testing
- Production sign-off
- Revision-controlled files
- Long-term replacement-part support
66. Graphic Kit Assembly, Packaging & Fulfillment
- Complete vehicle-kit assembly
- Part numbering
- Component labeling
- Left/right identification
- Installation sequencing
- Graphic diagrams
- Installation instructions
- Protective packaging
- Roll vs. flat-pack decisions
- Damage prevention
- Dealer kits
- OEM factory kits
- Installer kits
- Fleet-location distribution
- Inventory management
- Replacement-component fulfillment
- Barcode tracking
- Lot tracking
- Production traceability
67. Manufacturer-Level Quality Assurance
- Incoming material inspection
- Adhesive lot verification
- Film-lot verification
- Color consistency
- Print consistency
- Die-cut tolerances
- Dimensional tolerances
- Registration tolerances
- Slit-width tolerances
- Adhesion testing
- Peel testing
- Laminate-bond testing
- Weathering considerations
- Chemical resistance
- UV exposure
- Application testing
- First-article inspection
- In-process inspection
- Final kit inspection
- Failure documentation
- Root-cause analysis
- Corrective actions
- Production records
- Repeatability from one production run to the next
68. OEM / Tier-Supplier Production Training
- OEM supplier workflow
- Tier-1/Tier-2 graphic production concepts
- Production planning
- Work instructions
- Standard operating procedures
- Employee workstation training
- Cycle-time improvement
- Lean production concepts
- Material utilization
- Waste reduction
- Production bottlenecks
- Tooling
- Fixtures
- Repeatability
- Traceability
- Quality documentation
- Job travelers
- Production sampling
- Batch manufacturing
- Large-volume contracts
- Factory installation support
- Training production-line employees
- Troubleshooting manufacturing failures
- Establishing an entire graphics-production department
OEM & Industrial Graphics Manufacturing OEM & INDUSTRIAL GRAPHICS MANUFACTURING TRAINING
From master roll to finished vehicle kit — rotary die cutting, steel-rule die cutting, converting, pinstriping manufacturing, multi-layer graphics, RV, marine, automotive and national fleet production.
pre package for install of decal, engineered, converted, manufactured, quality-controlled, packaged and delivered at production scale.